Problem Solving:General
terial needs to be heated. With a
tor as it has many fracture lines in it.
ring stations that include an electric
small component being soldered
Dry joints should be removed and re
pump to remove the solder. While re
to a printed circuit board, the iron
made.
markably efficient, they are very ex
should not stay on for more than a
pensive and unnecessary for the vast
couple of seconds. Similarly with
Removing Solder
majority
of PC support departments.
connectors where metal pins are
inserted into plastic holders, as if
Removing solder from a joint
Tinning
the soldering iron is kept on for
usually requires either desoldering
too long the plastic will melt.
braid or a desoldering pump (some
There is another use for a soldering
4. When you think the joint is ready,
times built into a soldering iron).
iron. If you have to deal with stranded
introduce some solder onto the
Desoldering braid is usually copper
wires (ie, a wire that is made up of
joint. It should flow freely, and
braid soaked in flux. The joint is
multiple strands of copper) it can be
this is helped if you can get the
heated, then the desoldering braid ap
difficult to ensure all the strands go
solder between the iron and the
plied to the joint. The solder is drawn
where you want them to, and not to
joint. If the solder doesn't melt, try
into the braid, so leaving the joint rela
accidentally create short circuits. By
repositioning the iron on the joint.
tively solder free. The quality of desol
applying a thin coat of solder to the
Large amounts of solder are rarely
dering braid varies enormously, and
wire (tinning it), the strands will be
required. Aim to have just enough
some will only work properly with cer
kept under control and the wire will be
to coat the pieces of the joint and
tain types of solder.
much easier to manage. Simply strip
provide a bridge between them.
A desoldering pump is either a
back some of the insulation from the
5. Once the joint looks finished, care
spring loaded piston or rubber bulb
wire and twist the strands together.
fully remove the solder then the
with a nozzle at one end. The pump is
Then, applying the soldering iron to
iron. Doing it the other way round
primed (either by compressing the
one side of the wire, feed solder into the
can result in the solder being stuck
spring or squeezing the bulb) and ap
strands to join them together.
to the joint. The soldered joint
plied to the heated joint. The pump is
Note that tinning is not recom
should be smooth and shiny. Any
then released, causing it to suck the
mended where the wire will be
excess wire should be clipped off.
molten solder up through the nozzle so
clamped into position. Solder, being a
cleaning the joint. The nozzle tip is
very soft alloy, cold flows under press
If the joint looks dull and rough (as
usually teflon to resist the heat and
ure. It would be possible that a wire
in Figure 2) then you have a dry joint.
prevent the solder from sticking to it.
tightly clamped into a connector could,
This is caused by either keeping the
Desoldering pumps, especially the
over time, have the solder flow away
iron on the joint for too long so boiling
spring loaded ones, tend to be more
from the pressure spot so loosening the
off the flux, or by moving the joint
effective than desoldering braid as
connection.
while the solder was cooling. A dry
long as they are regularly cleaned.
joint provides a poor electrical conduc
There are some specialist desolde
Conclusion
A bit of practise goes a long way. If
Safety First
you can get hold of an old printed cir
cuit board and some wire, practise
It should really go without saying that a soldering iron gets hot! The
making and desoldering joints until
average iron used for light electrical work runs at around 250 degrees
you can do it reliably.
centigrade. This is more than enough to provide a nasty bum if you are
careless.
Also, the flux used in the solder tends to spit when hot. It's painful enough
when a tiny spot lands on your skin, if it landed in your eye it would be
considerably worse. Always wear some form of eye protection when solde
ring. This is also true when using wire cutters to clip off excess wire the
small, sharp piece of wire is often ejected at considerable velocity. Finally,
try and avoid breathing the fumes coming off the solder for too long. There
is considerable debate as to the long term effects of solder
fumes, some
studies suggest that if considerable quantities are inhaled then lung damage
may result (flux is quite reactive).
Be careful about what equipment you work on. A mistake made in a
printer cable may result in a broken printer, but a mistake in a power supply
or monitor could be dangerous. Only tackle equipment such as monitors,
power supplies, uninterruptable power supplies, laser printers and electros
tatic printers if you are qualified to do so. Also, do not attempt to repair
surface mounted components unless you have specialist equipment and
training.
File: PO621.2
PC Network Advisor
Issue 28 20
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